Customized Oil/ Water Based Paint Ink Paper-making 55 kW Horizontal Bead Mill

The main introduction of Bead Mill

1. The compact and stable structure

The motor is placed on the upper part, the grinding chamble is placed on the lower part, and the total height of the equipment is low. More than 20L large model sander with cylinder slide rail for easy maintenance.

2. Double end mechanical seal

It has 2 patented technologies, with forced coolant, sealing ring resistant to 1600 kinds of solvents, coolant is compatible with materials, no pollutants, reliable operation.

3. Discharging separation system

Large flow, nonclogging: dynamic hollow rotor-super large area slot cylinder separator uses dynamic centrifugal force separation principle.Use of extremely small grinding beads ( 0.3 to 3 mm).No export blockage occurs under high flow conditions. Good heat dissipation, narrowest particle size distribution.

4. Grinding inner chamble

It has two patented technologies: chamble cooling and disassembly. The chamber volume is from 0.6-300L. The materials are stainless steel, alloy steel, ceramic, hard alloy, polyurethane, etc.

The working principle

The working principle is to use the material pump to feed the solid-liquid mixture material that has been pre-dispersed and wetted by the mixer into the chamber, and the material and the grinding medium in the chamber are stirred by the high-speed rotating disperser, so that the solid particles in the material and the grinding media produce stronger collision, friction, and shearing effects with each other to achieve the purpose of accelerating the grinding of fine particles and dispersing .After grinding and dispersing, the material passes through a dynamic separator to separate the grinding medium and flows out of the discharge pipe.

The main feactures:

1. Different materials for meeting dirffent needs :

Adopted high abrasive-resisting materials:silicon carbide ceramics,like hard alloy, 9Cr18Mo alloy steel, SUS 304 stainless steel, to guarantee strengthen working life of bead mill machine. Meanwhile we suggest the suitable grinding beads to match with the inner chamber materials.

2. Decrease the temperature:

Applied self-owned double spiral cooling technology to enhance the space of heat rejection, with superior material with good thermal conductivity and lower the temperature before coollant come in pipe. also temperature is lower if choose the inner chamber of Silicon carbide ceramics.

3. Strenghten the fineness:

The different fineness after grindinig can be reached for your different demands, the smallest grinding media of 0.1mm with 200-300nm.

4. Enhance the efficiency:

High efficiency with enegry saving, have indepently grinding and dispersing technology, nomarlly the efficiency is higher 10-30% than traditional machines. also it's more better if choose the temperature is better.

5. Reduce the labor cost with indicator light

One worker could easily operate and manage 5-10 sets mill machines if mills add the indicator light, decrease the cost of humen. the mill machines will add more if need central control system. It's will be automation and intelligence and saving more labor cost.

Technical specification:(from 5L to 300L )

Display of dispersing spares for choices

Display of storage

Display of processing machines

The Application filed:

• Paint and coating,pigment and dyestuffs,
• printing inks/ digital inkjet ink,gravure inks,
• Medicine and cosmetics,pesticide and agrochemical industry,f
• Food and food processing,non-metallic minerals,hI-Tech nanometer products,
• Paper and paper making chemical
• Titanium dioxide

Note:
1.We will recommend the suitable bead mills according to your information and demand, such as industry, fineness, temperature, viscosity,production capacity etcs.
2. The Materials of inner chamber and Dispersing disks can be chosed according to your different grinding materials and industries.
3. The control system will be matching of different demand, such as PLC or traditional Button type.

If need more detailed information and Price, please don't hesitate contact us, Also Warmly welcome to visit us.

Allwin Machine & Equipment Co., Ltd. is a Chinese national high-tech enterprise and specialized manufacturer of wet grinding, dispersing equipment, and production lines. Established in 1993 in Chongqing, China, we have been certified with ISO9001:2015.

With 30 years of industry experience, Allwin is committed to helping providing customers with full-process services from construction planning, product supply, to providing complete production lines, personnel training, and lifelong maintenance services.

Allwin specializes in the research and production of bead mills, mixers, dissolvers, customized production lines, tanks, and zirconia beads, with 30 years of industry experience and proficient in wet grinding core technology. We have sold more than 10,000 devices, serving 180 cities in China and exporting products to multiple countries.

Our customer base mainly covers Battery, Ceramics, Nanomaterials, Coatings, MLCC/LTCC, Pharmaceuticals, Food, Titanium dioxide, Personal Care, Papermaking, Inks, Pesticides, Graphene, Metallic and Non-metallic Minerals and more.

We have a professional R&D team, After-Sales Service team, Process Production department, run a Product Lifecycle Management (PLM) system. Our equipment is excellent, from materials to parts are all produced by CNC. The quality characteristics of our products are stable, reliable, interchangeable well, Precise, low noise, and long life. As a manufacturer, we comply with the ISO9001 standard strictly.

Allwin workshop:

Allwin Service:

1. Video instructions for installation and commissioning, if need, we will arrange engineer to your factory.

2. 12-24H feedback any customers questions, firstly offer the video help you solving, if need arrange maintenance engineer for you.

R & D Team：

1. Allwin has been authorized with more than 11 patents and established cooperation with universities. Allwin has more than 12 engineers for Design and optimizing.
2. Whole production solution: Allwin can offer the Whole production solution for you, from Dispersing to grinding, from accessories to grinding media.

Sales Team:

      Allwin have professional sales team for you, before order we will recommand the suitable mills for your according to your requiriments and materials characteristics.

Quality Team:

       Allwin have professional engineers and a strict QA& QC system, Our factory comply with the IS09001 standard strictly.

Production Team:

•      Advanced machining center and skilled operators.